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Looking for install guidance? Our most requested instructions and diagrams are right here. This isn’t a complete list—many of the items we stock include PDF instructions available directly on their product pages in our online store. Just click the PDF link to view or download. Here is an example of a part that has PDF instructions.

Head on over to our Engine Resources page for fuel injection and engine related documents, drawings and diagrams. Need gearing charts? We've got 'em right here.

Top Downloads

Setup Procedure Using Squaring Blocks

Adjustable Pedal Assembly

Rear Traction Bar

Double Chain Tensioner Assembly


Front Axle Assemblies and Left Front Brake Assemblies

Front Axle Assembly with HBS Caliper

Front Axle Assembly with MCP Caliper

Custom Front Axle Order Form

HBS Brake Caliper


Rear Axle Assemblies

600 X7 Jacob's Ladder -No Brake Floater 2" Rear Axle Assembly

600 X7 Panhard Bar 2" Rear Axle Assembly

600 X7 Jacob's Ladder -No Brake Floater 1-3/4" Rear Axle Assembly

600 X6 Hyper Jacob's Ladder 1-3/4" Rear Axle Assembly

600 X6 Hyper Jacob's Ladder 2" Rear Axle Assembly

Lightning Sprint Rear Axle Assembly

600 X4 Hyper Panhard Bar 2" Rear Axle Assembly Using Offset LR Torsion Arm 40-176

600 X4 Hyper Panhard Bar 1-3/4" Rear Axle Assembly Using Offset LR Torsion Arm 40-176

600 X4, Z-Link, Jacob's Ladder 1-3/4" Rear Axle Assembly

600 Panhard Bar 1-3/4" Rear Axle Assembly

600 Panhard Bar 2" Rear Axle Assembly

600 Asphalt Chassis 1-3/4" Rear Axle Assembly

Quarter Midget Rear Axle Assembly

270 Coil Over Rear Axle Assembly

Upper Steering Shaft Assembly


Power Steering

Universal Power Steering Kit Installation Instructions


Shocks

Factory Kahne Stock Tuning Guide

Bump Rubber Installation


Engine Spacer Diagrams

600cc-1000cc Engine Spacer Sheet

270cc-125cc Engine Spacer Sheet


Chassis Assembly Manuals

2007-2011 600 Assembly Manual

All Hyper 270 & 1998-2006 600 Assembly Manual


Bolt Lists

2009 & Up 600 Bolts

2007-2008 600 Bolts

2006 600 Bolts

2003-2005 600 Bolts

1997-2002 600 Bolts

Junior Sprint Bolt List

2013 Hyper Lightning Sprint Bolts

2013 Hyper Midget Bolts

2003 & Up 270 Bolts

1995-2002 270 Bolts

Tank Bolt (Wet Tank)

Front Wheel Bolt Diagram

1-3/4" HBS Rear Wheel Bolt Diagram

Rear Wheel Bolt Diagram or 2" HBS Wheel Diagram

Belly Pan Bolt

Rear Wing Pinch Clamp

Fixed Pedal Mounting Bolts

Seat Bolt

Wing Runner Mounting and Electric Motor Mounting

Wing Shoulder Bolt and Wing Hole Drilling Dimensions


Fuel Delivery Diagrams

Fuel Delivery Diagram for 8 Injector System

Fuel Delivery Diagram for 4 Injector System

Carburetor Fuel Delivery


600cc/1000cc Fuel injection/Electronics/Engine

Hyper's PCV & AutoTune Installation, Operation, and Adjustment

05-06 ZX-6R Kawasaki Wiring Harness Connector Identification Guide

06-12 Yamaha R6R Wiring Harness Connector Identification Guide

09-11 R1 Wiring Harness Connector Identification Guide

Electronics Installation

Electronics Mounting

Chassis Harness Wiring Diagram

Valve Lash Documentation

Valve Lash Calculation Excel Spreadsheet


Miscellaneous

Fuel Forward Fuel Stick Measurements

Simple Chassis Harness Diagram

Blank Setup Sheet

Custom Ultra-Shield Seat Form

Throttle Pull Rod

Buying a Pre-owned Car

Instructions for Installing the FTZ Oil Cooler

ATV Sway Bar Technology

ATV Sway Bar Spring Rate Chart